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Backdrops added behind storage area

My storage expansion is progressing with the upper layer now in place. Upper layer tracks have not  yet been laid (other than some temporary testing) but I have now added the backdrops.

Some years ago I bought some BUSCH backdrops on eBay cheaply. When I decided to add the expansion I realized I could use some of the backdrops to add some depth to the area which is visible from the main station.

At one end I needed to transition from the Faller Obersdorf backdrop, and also pass in front of the electrical breaker box for the house. I had kept the unused piece so it was a no brainer to simply continue with the same product. I glued it directly to the breaker box. I have also constructed a small piece that can be removed in order to open the door of the breaker box. Here you can see the door half open:

The door closed and the removable section in place:

Beyond the breaker box, I have mounted all the backdrops on 1/4" plywood. Some of these pieces needed to be bent into curves so I scored the back with a circular saw. I then attached doubled sided tape to hold them to the concrete wall (previously painted blue).

Onto this curved plywood, I attached BUSCH item 2871 which depicts some distant snow covered mountains.

When I unrolled the next backdrop, I found to my surprise that the content did not match the box (BUSCH 2873), and in fact suited my needs much better - it was in fact BUSCH item 2874 depicting a factory and some multistory urban buildings which would be more suitable for a railyard than the bucolic countryside depicted on the box.

The views from the main station look promising

An overview of the area...

Earlier phases


Märklin 2271 turnout shorted by loco slider

I was running a train one some newly laid track when the layout got shorted out. I have a 3A fast blow fuse protecting the booster and the fuse blew.

Close inspection showed that when the loco moved slowly, (along the straight part,) its pickup shoe would bridge the outer rail, and get the leading edge onto the studs on the far side, and then the rear end would drop down and land on the crossing running rail. This of course created a solid short circuit. Nasty.


Tip when drilling near tracks

I try to avoid getting wood shavings into turnout mechanisms (and tracks in general). Today I had to drill some holes for additional wires and I came up with a simple technique for minimizing the mess produced when drilling holes near tracks.  I got a sheet of transparent plastic and made a hole in it which I then laid over the layout with the hole in the plastic where I needed to drill. While holding the plastic in place I was able to drill the hole with the other hand.


Track laying in lower section of expansion complete

I have now completed the track laying in the lower section of the layout expansion.

The lower hidden area has 9 storage tracks.

  • 7 of the tracks can handle trains 184cm long
  • 1 can handle a train of 201cm
  • 1 can handle two trains of  330cm, and 322cm, or one that is 6.52m long.

(The purpose of expansion area was to store shortish trains, as I have 8 long storage tracks in my existing hidden station.)

Once the trains have passed through the fiddle yard (or bypassed it) they climb at 2% up towards the turning loop area:

Two tracks come out of the lower level, and on the way to the turning loop they run parallel to the two tracks that will go to the upper section. This area will have scenery, and I have mounted the plywood for the backdrop.

All four tracks then come together to pass behind our water heater where they travel along a curved section with safety barriers.

The turning loop, can hold two trains (261cm and 251cm) or a single 5.12m train The practical limit for trains running through the extension is therefore 5.12m.

The turning loop area is horizontal so I added a bit of a valley and bridge to add some interest:

The rear track against the wall will be covered by a mountain so that one does not see a train track doing a 180° turn. The rear track will be accessible from below via the holes in the plywood.

A backdrop is also planned to go behind the mountain and wrap around to hide part of the water heater.

Technical stuff

  • For the fiddle yard I decided to use a 13.5 cm stopping area before the turnouts in each track.
  • I also decided to use 3 sensors per track (instead of 4), one at each end and one exactly in the middle. This allows the middle sensor to be used as the slow down section in both directions. This approach will save the expense of 18 sensors for the project.
  • The new area provides a lot more flexibility in routing trains, so I decided to implement the ability to dispatch trains to a destination, rather than only along specific routes. I can now define an event on the screen that will dispatch any train in a track to a specific destination with a single click. Clicking on any track with a train also lets one pick any destination, or activate specific routes.
  • The long tracks that go towards the turning loop do not allow stopping in the direction of the loop. This ensures that a train already booked into, or already in, the loop cannot get trapped there by trains on the incoming tracks. Stopping is permitted on the way out towards the fiddle yard or on the long tracks.
  • 24 turnouts have been laid, turnout switches installed, and connected to k83 type modules.
  • 44 sensors have been made by isolating sections of track, and connected to s88 type modules, usually via a 36' long Cat-5 cable holding 8 wires, about 200' of cable. (I used cable my dear wife picked up at the dump!)
  • About 436 electrical connections made!
  • The layout now has about 271m of track!

Here is the schematic on my control screen of the lower section and the turning loop. The upper fiddle yard (still to be built) is on the left.

Earlier report:
Backdrops done:


Storage expansion

I am expanding the layout, even though I have not finished making the town, nor have I finished the vegetation along the mainline. I will try to explain myself....

I currently have eight long tracks for train storage in the shadow station. I have a bunch of trains in there, some of them are also pretty long, (472cm) which use up most of a track. Other tracks have up to three shorter trains parked, awaiting their turn to come out and run about.

The problem is that the layout is at its limit, a train can't run out unless it has somewhere to go, and if a friend wants to add a train of theirs, I find the system is choked, I have to find a place to park one of mine, so that there is room for theirs. I also have a bunch of locomotives that are in a display case, some still need decoders that need space on the layout. I also have some commuter trains such as the Primex Berlin S-Bahn train and a nice railbus that I would like to mix in with the more modern S-Bahn trains.

I also need a long track on which to perform maintenance on passenger trains that have been semi-permanently coupled. The maintenance track can also be used for adding and removing trains from the layout without holding up the mainline.

So, I decided I need some additional storage tracks for short trains. A scheme was hatched that would allow trains to depart the existing layout at two levels, each go through a fiddle yard of tracks and then go along the back wall of my basement to a common turning loop, and then return either to the original level, or the other level. The two levels of my existing layout have a height difference of 255mm, so the fiddle yards and the tracks going to the turning loop are going to be on an incline in order to traverse the height difference of the two levels.

Here is one of my concept track designs for the fiddle yards. The idea is to have two of these, one above the other, giving me about 20 new storage tracks!

The rear wall of my basement has been a lumber storage rack and I needed that space for the two fiddle yards. My friend Hein came to help me move the lumber away and we built a place under the layout to store the lumber. A freezer had to be moved into another storeroom to make space for the turning loop. Here is the main space. As can be seen there is a large drain pipe that has to be ignored.

We took down the LED lighting strips so that they would not get covered in paint. Once we had all that done, we draped plastic over the existing layout, pulled up the floor mats, and masked off the whole area, ready for spray painting the wall blue to act as sky. Here is Hein taping the plastic to prevent overspray.

We then sprayed everything above track level blue, including the ceiling, all the cables, AC pipes and electrical distribution box.

Here is a view from the layout side, with the LED strips still down.

Of course, rough plans on the computer are only ever approximate (because houses are never square and measurements are approximate), so we could then start looking at the viability of my track plans, by laying track out on the floor.

Once the trains get through a fiddle yard, they have to run past the air conditioning unit, and that presented a problem. The air filter slides out of the system at the track level, so I thought I would have to make a hinged, or lift-out section for two levels of track, in order to clean the air filter.

After much thought, I decided to convert the single large filter into two smaller ones, so that they can slide out below the lower level. I was able to find a filter kit that I was able to customise to be half-height, and I then also converted the old one to be smaller too. Now they both slide in, one above the other, and I don't have to build a lift-out section and worry about track alignment, etc. Here are the two filters in place, the red lines on the upper left are where the two track levels will be. They block the upper filter, but after removing the lower filter, I can drop the upper one down and slide it out too.

Once we saw that the fiddle yard looked ok, we decided to start constructing some benchwork using the lumber that was used for the old lumber rack. I still like using diagonal braces to the floor

I then did some precise track slope calculations. I decided to make the upper fiddle yard have only a gentle slope (1%) as far as the AC filter, then increase the percentage to 2.05% in order to get to the lower level (255mm below) after travelling just over 11m. Transition areas from the existing layout and where the two levels meet will be 0.5%

Armed with the height data from my spreadsheet, I could now mark lines on the wall to show the layout height along the route. I used a laser line to show the upper layout level and I measured down from that. I could then preview where the upper level would be using the laser line:

I decided that the slope would not be too bad (though it is really just a staging area, it is becoming a visible part of the layout), so I could proceed with adding risers that support the lower fiddle yard. Here you can see the red lines on the wall showing the two levels. The risers (with a piece of the plywood on top) were then clamped onto the bechwork so that the upper surface was at the height of the line on the wall, and screwed in place.

I then cut plywood to fit, and spread wood glue on it to hold down a layer of cork that Hein no longer needed.

Once the cork was down I could start looking at precise positioning of the fiddleyard tracks on the lower level. I decided to make the tracks on the lower level slightly longer than the upper level, so that when they get as far as the AC they are horizontally separated. As their heights converge, they will be next to each other until they join before the turning loop. In addition, since there was room along the AC unit, I decided that one track from each fiddle yard would run the entire length of the fiddle yard and AC system, providing two very long sidings.

I also found that there is in fact room for 12 sidings, so I decided to make one less on the lower level and put that on on the upper level and add one more also to the top level, giving me 21 new staging tracks!

Why not 12 tracks on each level? Well, the cost of all the equipment is a major limiting factor as one can imagine. Each siding needs two turnouts, two turnout motors, two k83 type ports and at least 4 sensors. Short sidings will use 2x 2205 pieces of flextrack on the upper level and an extra 2206 straight track on the lower level. Fortunately Hein was able to buy a lot of turnouts and Viessmann 5211 modules for me at a train show in Holland, and I bought lots of used track at the Springfield train show. s88 type modules are just too expensive, so I plan on making my own sensors using RemoteSign modules.

Adding the long sidings as well as a long service track on the lower level of the existing layout means I need yet another box of 2205 flextracks! Anyone want to sponsor a siding and have it named after you???

Here is an approximation of the run past the AC system. The first two tracks will be coming up from the lower fiddle yard, and the rear two, sloping down from the upper fiddle yard.
I have some backdrops that I got in an eBay auction some years ago and I plan on using them along the back wall and along the run in front of the AC system.

Here they converge, just before the far corner of the basement, which is where our water heater is.

The track then splits and goes around behind the water heater to loop back onto itself. More benchwork to be built there too!

I have started preparing a rack of Viessmann turnout switch modules to drive all the turnouts in the two fiddle yards:

I have also added two turnouts to the upper and lower levels of the existing layout, and wired them up to k83s, here is my ICE 3 powered up on the new track at the main station:

To be continued....
Next update: Lower level tracks all done


von Haus zu Haus with Br 50

I was given some "Von Haus zu Haus" coaches which made up a nice train pulled by my Br 50

Thank you Hein!


Traps and pitfalls

As with any hobby, model train layout building has many possible 'mistakes' or things that are done that turn out not to work very well, either visually or functionally.

I thought I would create a list of things one often sees, that I would advise against doing unless you have considered it very carefully. Clearly this is a matter of personal taste, so if you have done, or plan on doing some of these, don't let me stop you, it is your layout, and you do what you like.